EWP80 KIT REMOTE ELECTRIC WATER PUMP (12V) (#8005)
EWP®80 Kit Remote Electric Water Pump (PART #8005)
The EWP®80 is available for purchase in following options:
- Pump Only (Part #8105)
- Kit (Part #8005)
- Combo with Controller (Part #8907)
The EWP®80 Electric Water Pump – simple, do-it-yourself, easy to install, designed to complement or replace your existing belt-driven, mechanical water pump. It will fit most vehicle makes and models fitted with naturally-aspirated or turbo engines up to two litres. The revolutionary, Australian-designed EWP®80 is made from anti-corrosive, lightweight, heat-resistant, glass-filled nylon and incorporates a ceramic faced seal for long-life durability.
The EWP®80 greatly enhances engine cooling control while giving you added power and improved fuel economy. By removing the parasitic power losses of a belt-driven, mechanical water pump the EWP® can provide up to 10kW (13hp) of extra power and increased torque and used extensively in Intercooler applications.
CONTENTS
PART DESCRPTION | UNITS
EWP®80 - Nylon 12V Assembly | 1
Nylon Flange Adapter: 35mm 90° Elbow
| 1
Nylon Flange Adapter: 35mm Straight | 1
EWP ADAPTOR O-RING | 2
Adaptor - Rubber Sleeve - 3mm {1/8"}(Increase hose fitting size to 38mm)*For larger hose size, you will need 6mm sleeves (Part #18511) which will increase adaptor to fit hose size 41~42mm *Sold Seperately | 2
HOSE CLAMP | 2
EWP® BASIC PUMP LOOM | 1
RED - Wire Joiner | 1
RED - 6mm Ring Terminal
| 1
RELAY - 12V 40 Amp 5 Pin W/- Resistor Protection | 1
SCREW - SELF TAP 8X3/8 BZ | 1
5x12 Flanged Hex Set Screw Zinc Silver | 6
5x16 Flanged Hex Set Screw Zinc Silve | 6
M5 FLANGE NUT ZINC SILVER | 6
PART DESCRPTION | UNITS
EWP®80 - Nylon 12V Assembly | 1
Nylon Flange Adapter: 35mm 90° Elbow
| 1
Nylon Flange Adapter: 35mm Straight | 1
EWP ADAPTOR O-RING | 2
Adaptor - Rubber Sleeve - 3mm {1/8"}(Increase hose fitting size to 38mm)*For larger hose size, you will need 6mm sleeves (Part #18511) which will increase adaptor to fit hose size 41~42mm *Sold Seperately | 2
HOSE CLAMP | 2
EWP® BASIC PUMP LOOM | 1
RED - Wire Joiner | 1
RED - 6mm Ring Terminal
| 1
RELAY - 12V 40 Amp 5 Pin W/- Resistor Protection | 1
SCREW - SELF TAP 8X3/8 BZ | 1
5x12 Flanged Hex Set Screw Zinc Silver | 6
5x16 Flanged Hex Set Screw Zinc Silve | 6
M5 FLANGE NUT ZINC SILVER | 6
TECHNICAL SPECIFICATIONS
Operating voltage | 3V DC to 15V DC
Maximum current | 7.5A @ 13V
Flow rate (max) | 90 L/min (23.8 US gal/min) @ 13V DC
Operating temp. | -40° to 120°C (-40° to 248°F)
Pump design | Clockwise centrifugal with volute chamber
Pump weight | 900 grams (2.0 lb)
Pump material | Nylon 66, 30% glass-filled
Burst pressure | 350 kPa (50 psi)
Seal | Ceramic face seal
Self Priming | No, none of our pumps are self-priming
Fits hose size | 32mm to 51mm (1⅜” to 2”)
Operating voltage | 3V DC to 15V DC
Maximum current | 7.5A @ 13V
Flow rate (max) | 90 L/min (23.8 US gal/min) @ 13V DC
Operating temp. | -40° to 120°C (-40° to 248°F)
Pump design | Clockwise centrifugal with volute chamber
Pump weight | 900 grams (2.0 lb)
Pump material | Nylon 66, 30% glass-filled
Burst pressure | 350 kPa (50 psi)
Seal | Ceramic face seal
Self Priming | No, none of our pumps are self-priming
Fits hose size | 32mm to 51mm (1⅜” to 2”)
Combined with an LCD EWP®/Fan Digital Controller (Sold separately Part #8002 or EWP® Combo Pack) will manage both the EWP® and Thermatic® fan operation. The Digital Controller will vary the speed of the EWP® in response to the engine’s coolant temperature. Multiple temperature settings are provided on the Controller for either maximum power or fuel efficiency. The Thermatic® Fan/s will be activated automatically once the engine coolant rises 3°C (5.4°F) above the targeted (set) temperature. The Digital Controller will automatically run on for three minutes (or to 10°C / 14°F below the set temperature) after engine shut down, eliminating ‘heat soak’ and extending engine life. The EWP® Controller Combo Pack is supplied in a do-it-yourself kit with everything you need for fitment to your vehicle’s engine, including an easy-to-follow DIY instruction booklet.
The world’s most advanced total engine cooling management system:
universal fit
more power
more cooling
increase fuel efficiency
extend engine life
world-leading technology
EWP® INSTALLATION OPTIONS
Installing an EWP® as an AUXILIARY PUMP
- Leaving the mechanical water pump in place, install the EWP® into the bottom radiator hose.
- Remove the thermostat and drill two approx. 3mm (1/8") holes in the thermostat plate to allow some coolant circulation when the thermostat is closed. Re-install ensuring that the thermostat housing is clean and a new gasket is used if required.
EWP® INSTALLATION – disabling Mechanical water pump
- Leaving the mechanical water pump in place, install the EWP® into the bottom radiator hose and remove the manufacturer’s thermostat.
- You will need to bypass the water pump pulley by installing an appropriate length belt (not supplied). This method makes for an easy installation.
- If running the pump continuously remove the thermostat and drill two approx. 3mm (1/8") holes in the thermostat plate to allow some coolant circulation. Re-install ensuring that the thermostat housing is clean and a new gasket is used if required.
In both these cases, the EWP® will pump past the impeller of the mechanical water pump.
Disengaged mechanical water pump (recommended)
- Remove the mechanical water pump and remove the thermostat.
- Then remove the impeller from the mechanical pump shaft. Retain the mechanical water pump using the pump pulley as an idler to avoid re-routing the drive belt.
- Block any bypass passages and re-install the disengaged water pump ensuring that all gasket surfaces are clean and the new gaskets are properly fitted to prevent leaks.
- Install the EWPÒ into the bottom radiator hose.
Removed mechanical water pump (Ideal)
- Remove the mechanical water pump and thermostat from the engine.
- Install a Davies Craig EWP® Header Adaptor or blanking plate (not supplied). Ensuring the gasket surfaces are clean and the appropriate gasket or sealant is used to prevent leaks.
- Install the EWP® into the bottom radiator hose. This method will require you to modify or replace the standard radiator hose.
- Install an appropriate length belt (not supplied) to drive the accessories.
In most cases EWP® will be adequately supported by the radiator hose. Where mounting is required, the EWP® must be soft mounted to protect against vibration. For the EWP®115, EWP®140 and EWP®150 Part #8700 or #8710 Mounting bracket is recommended.